0.5~3mm*1300mm High Speed 120M/min Slitting Line With 42 Pieces Kinife Blade
Material
Thickness:0.5-3.0mm
Applicable Material:Carbon Steel,Galvanized Steel
With Yield Strength:235-550Mpa
Equipment Overview and Composition
1.Coil loading car
2.Hydraulic decoile
3.Cping & Leveling
4.Front Looping pit & bridg
5.Slitting machine
6.Waste Scraper
7.Back Looping pit & bridg
8.Tension machine
9.Hydraulic Curling machine
10.Coiling unloading car
11.Hydraulic Station System
12.Electrical Control System
13.Accessories
Hydraulic Decoiler
Max bearing weight:12tons expansion diameter:Φ460mm~Φ520mm
The decoiler consists of drum, seat and transmission system, which is a single support cantilever.The drum consists of a support shaft, a wedge slide, four bow panels embedded in the wedge slide, and rotating hydraulic cylinders. The hydraulic cylinder is fixed at the rear of the support shaft and rotates with the drum, with rod longitudinal support, and the main spindle (40Cr, quality conditioning) connected to the wedge slide. Pull rod push wedge sliding seat sliding, the bow plate under the action of inclined wedge.
The transmission system drives the drum rotation, consisting of 4KW AC motor, transmission gear, etc., the roller cylinder lifting and cylinder Φ150*130mm.
The main function of the drive system is to actively release the material head and recycle the coil. During the online operation, the coil rotation is dragged by the clip traction machine, and the air holds the disc brake.
Open rolling machine belt head compression device, pressing wheel wrapped glue, motor drive rotation.
Front Looper pit & bridge
The transition bridge spans the ends of the pit and consists of hydraulic swing intermediate bridge and curved support composed of several rollers. When the material head moves forward, the middle bridge is arranged to facilitate overfeeding. When the material head is clamped into the roller, the middle bridge is placed to form a storage trap.The live sleeve makes the lateral rigidity of the plate material smaller, easy to guide the plate material direction, the other can buffer the speed difference between the tractor and the longitudinal shear machine.
Slitting Machine
The slitting machine is made of steel plate, casting seat, synchronous gearbox, universal joint drive, and spiral lifting device.
The upper and lower knife shaft are actively rotating, Φ180mm × 1350mm, material: 42Cr, processing, grinding and hard chromium.Motor pendulum needle motor
Fixed arch is 480mm, Active archway is 200mm. thick
Tool shaft lock: the nut locks the tool. With a plank unloading mechanism.
Move movement: electric in and out, knife shaft lifting and electric synchronization.
The rotary power is regulated by AC45KW motor with frequency converter
Electric Control System
The production line adopts three-phase five-line AC 380V, the grid voltage fluctuation should not exceed ± 10%, the control power is AC 220V and DC 24V.The whole line conducts logic and real-time control over the whole line with PLC. In order to prevent the accidental loss of the PLC program and affect the normal production, the program also provides the EEPROM program memory that can be saved for a long time and can be rewritten except for power saving with RAM.DC control system is used to drive traction clip motor, longitudinal shear motor and winding motor. With the longitudinal shear motor as the main speed, through the sampling comparison of open coil speed, winding speed and longitudinal shear speed (completed by PLC), the traction clip transmitter, longitudinal shear machine and winder are basically synchronized in the process of automatic operation. The rotation speed of the three motors can also be adjusted manually.
Hydraulic Recoiler System
Hydraulic system is composed of steel welded tank, capacity of 200kG and various oil pressure valves (Taiwan), oil plate.
Hydraulic power: 7.5KW Motor direct vane pump (Taiwan), oil output of 30CC, normal pressure 70kg/cm2, maximum pressure: 140kg/cm
PLC Control System
Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,It Can Finish The Production Automatically.
| Combined With |
PLC, Inverter, Touch Screen, Encoder, etc |
| PLC |
Siemens (German brand)/Schneider(French brand) |
| Inverter |
Siemens (German brand)/Schneider(French brand) |
| 7-Inch Color Touch Screen |
Siemens (German brand)/Schneider(French brand) |
| Encoder |
Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
| Thermal Relay |
Siemens(German brand)/Schneider(French brand) |
| Air Switch |
LG-LS(Korea brand)
Cut-to-Length Tolerance≤±1 mm
Control Voltage 24V |
After-Sale Service
1. The warranty is 24 months after the client receives the machine.
Within The 24months, we will courier the replacement parts to the client free of charge
2.We offer technical support for the entire life of our machines
3. We can send our technicians to install and train the workers in the clients' factories with extra cost
Terms Of Trade
| Minimum order quantity (MOQ) |
1 Set |
| Delivery time |
about 70 workdays |
| Port of loading |
port of Xiamen |
| Type of payment |
by T/T or by L/C |
| Export |
to more than 80 countries and regions, including South Korea,
Taiwan, UK, Ireland, Greece, Australia, USA, Mexico, Brazil, Russia,
Saudi Arabia, UAE, Iran , India, Singapore, Malaysia, Thailand,
Indonesia, Philippines, Vietnam, South Africa, Nigeria, Egypt, etc |
Packing Style
| Packing method |
Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),
loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation. |
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